Product Development

At Brand Felt Group, we like challenges. That’s where innovation begins.
Whether you’re looking for a custom product, new solutions to a current problem, or added features to an existing product, we’re here to help you.

Let's Build Together

Being vertically integrated has given us a deep understanding of our materials and how to achieve consistent quality every time. Our cutting and converting departments allow us to prototype ideas and build according to your exact needs. To achieve this, we work with a diverse set of materials:

Complete converting solutions

Our facilities are equipped with precision machinery, offering an extensive range of capabilities, and the flexibility to handle orders of all sizes. Alongside our standard equipment, we also build custom machines for special needs.  

80% of our customers choose customized products. If you need a service not listed here, get in touch – we're here to help. You can also learn more about our capabilities here.

Why Choose Custom Products?

You need a new product to
meet a specific application.

You need changes to
an existing product.

You need improvements in
thickness, texture, color etc.

Our Process

Define Your Needs

We start by understanding whether you have a specific requirement or need our expertise to develop the right solution.

Gather Details

We analyze your request and collect key information such as volume, lead time, and other requirements.

Material Selection

We provide material samples so you can finalize the best choice for your application.

Prototype

We create a prototype and refine it until it perfectly fits your needs. 

See our product development in action!

Featured in Bloomberg TV’s show “World’s Greatest” is our customer Vic Firth!

Vic Firth is a leading manufacturer of musical instruments. They use our custom felt marching mallet heads. We developed these for precise tone and consistent sound.

Cork + Cling Foam Pads

In the windows and glass industry, a significant amount of glass breakage happens during transportation and storage. If not handled properly, stacked glass can crack under its own weight, and any sudden movement increases the risk of shattering. A common workaround has been to tape padding directly onto the glass, but this often leaves adhesive marks and stains.

Cork cling foam pads offer a cleaner, more effective solution. Made by our brand Combi-Fab, these specialty pads are produced by laminating fine-grain cork to cling foam - a closed-cell PVC foam. The cork layer provides a smooth, durable surface with insulation and pressure resistance, while the cling foam allows the pad to temporarily adhere to glass, steel, and some plastics without the use of adhesive.

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